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The Sector Skills Council for Science, Engineering and Manufacturing Technologies

Dr Graham Honeyman, Chief Executive

Sheffield Forgemasters International Ltd

Championing Apprentice Training

Dr Graham Honeyman returned Sheffield Forgemasters International Ltd to profit in just six months when he took over the loss-making company in 2002.

Within less than three years turnover increased from £35m to £100m, rising from £83,000 to £150,000 per employee. Today the company is an internationally competitive business with investment in people at its core.

Sheffield Forgemasters manufactures large-scale bespoke steel components for diverse industries, including offshore components for power generation and components for the Astute nuclear submarine build. Exports account for 80% of its business.

Investing in the workforce

Boosting apprentice training is something on which the company leads by example. It employs 795 people, of whom 70 are apprentices.

“We’re committed to all types of training but to apprentice training in particular,” Honeyman says. “I recognised there had been little investment in people here so we’ve been putting a lot of effort into taking on apprentices and it’s paying dividends. I think we must have one of the highest levels in the country.”

Securing skills for the future

Apprentice training forms a key part of Sheffield Forgemasters’ succession planning strategy to ensure it has the skills it needs for the future.

“We don’t poach people from other companies, we grow our own,” Honeyman comments. “Each of the operations directors on the site is involved in planning apprentice intake for the future to replace skills lost through retirement and other reasons,” he says. “We had to move pretty fast so that our older, experienced workers can teach their skills to young people before they retire.”

Bringing in apprentices has had a significant impact on the age structure, reducing the average age of the workforce from 49 to 42.

Developing potential

Honeyman believes it is important that employers identify and nurture the potential of young people to succeed in engineering. Several of the company’s apprentices have won awards.

“Schools don’t always teach pupils in the ways of engineering, but many young people are good at reading drawings and have a lot of latent talent. Those are the ones who need the opportunity. We don’t want them stacking shelves in supermarkets, we want them to be using their skills in engineering and we’re doing a lot at Sheffield Forgemasters to develop those skills.”

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